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Industries / Power

Automation for Power Plants.

Balance-of-plant automation, VFD for auxiliaries, and SCADA integration with grid-side monitoring. Captive power plants attached to sugar mills, co-generation units, small CPPs — we work the unglamorous middle that keeps everything spinning.

The problem space

BOP is where uptime is won or lost.

The main controls on a turbine or boiler are usually OEM-supplied. The automation that matters from a reliability and energy standpoint sits on the balance-of-plant — coal/bagasse handling, ID/FD fans, BFP, cooling water, DM water, ash handling, and ESP/bag-filter controls.

Our power-plant work focuses on BOP PLC/SCADA, VFD-driven auxiliaries, grid-side integration, and emissions monitoring for SPCB/CPCB compliance.

Typical pain points
Fuel handlingCoal / bagasse feed, weighing, dust suppression
AuxiliariesID/FD, BFP, CW pumps, cooling tower fans
Water systemsDM, RO, CW makeup, condenser
EmissionsCEMS, SPCB / CPCB telemetry
Grid sideDG sync, captive billing, REC reporting
What we do here

How our four clusters apply to power plants.

Control & Automation

BOP PLC + SCADA, integration with turbine/boiler DCS over Modbus or OPC, alarm rationalization, operator graphics built for shift use.

BOP PLCSCADADCS integration

Drives & Power

VFD retrofit on ID/FD fans, BFP, CW pumps, cooling tower fans. Highest energy-saving payback in any plant we audit.

ID/FD VFDBFP VFDCT fans

Instrumentation & IoT

CEMS integration, SPCB/CPCB telemetry compliance, energy meters, DG-set monitoring, and IoT dashboards for plant management.

CEMSCPCB telemetryEnergy dash

Service & Support

24x7 AMC suited to continuous-operation plants. Annual shutdown support, instrument calibration, and spare-parts management.

24x7 AMCShutdown support
Power projects

Selected power plant work.

All power projects →
Project photograph
PowerInstrumentation

BOP instrumentation upgrade — captive power plant

2023Gujarat
Real-time auxiliary parameter visibility for operators
↓ 22% unplanned trips in the following 12 months
Remote monitoring dashboard for plant manager
Project photograph
PowerDrives

ID/FD fan VFD retrofit — 15MW co-gen

2024Maharashtra
↓ 18% auxiliary power consumption on fans
7-month simple payback on project investment
Fan speed modulation reduces boiler pressure swings
Project photograph
PowerSCADA

BOP SCADA integration with turbine DCS — CPP

2024Tamil Nadu
Single operator console covers turbine + BOP
Unified alarm management — ↓ alarm floods by 60%
Audit-ready shift reports auto-generated
For power plant teams

Planning a BOP upgrade or VFD retrofit?

Send us a brief, or call us directly. We'll respond within one working day.

Request Site Survey → Call: +91 8299 211 299
Site Survey