PLC, SCADA, DCS, VFD, panel design, instrumentation, and ongoing AMC. Sugar mills, distilleries, power plants, food, water, chemical lines.

PLC & SCADA VFD Instrumentation AMC

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Practice 02

IT & Digital

Web, eCommerce, Android & iOS apps, cloud, data analytics, IoT products, and SMS gateway. AI/ML research underway.

Web & Mobile Cloud Data Analytics IoT

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Practice 01 — Industrial Automation

Plant-floor engineering, end-to-end.

From logic design to commissioning to AMC — four clusters covering the full automation stack: drives, control, instrumentation, and ongoing service.

Control & Automation

PLC programming, DCS integration, SCADA development, and full process automation — from logic design to plant-wide supervision.

PLC DCS SCADA Process

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Drives & Power

VFD selection, installation, and commissioning. Custom panel design and retrofit of legacy MCC and PCC panels — engineered for the load and the lifespan.

VFD MCC PCC Retrofit

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Instrumentation & IoT

Field instrumentation, sensor integration, and IoT-based data acquisition. Bring your plant data into dashboards your team actually uses.

Sensors DAQ IoT Dashboards

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Service & Support

Annual Maintenance Contracts and on-call support with defined SLAs. We don't disappear after commissioning — most clients are repeat engagements.

AMC On-call Remote diagnostics

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Practice 02 — IT & Digital

The software layer above the plant.

Our second practice ships everything in web, mobile, IoT, cloud, and data analytics — for industrial operators who need dashboards above their PLCs, and for consumer brands who don’t touch a plant at all.

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IoT-Based Projects

End-to-end IoT engagements — edge gateways, sensor networks, telemetry pipelines, real-time dashboards. Smart-Bag platform and bespoke device design.

Web Development

Marketing sites, internal portals, customer dashboards, web apps. Modern stack, accessibility-first, built to maintain — not handed over and forgotten.

eCommerce

Storefront builds on Shopify, WooCommerce, or fully custom. Payment integration, inventory sync, order management, and post-launch support.

Android & iOS Apps

Native Android (Kotlin) and iOS (Swift) builds. Operator tools, field-service apps, customer apps. We ship what gets opened daily.

Cloud Services

AWS and Azure deployments. Infra-as-code, time-series databases, IoT pipelines, and on-prem-to-cloud bridges for plants with intermittent connectivity.

Data Analytics

From plant-floor time-series to consumer-app event streams. ETL pipelines, BI dashboards, anomaly detection. Turning the data your systems already produce into decisions your team can act on.

In development

AI / ML research underway.

Active R&D on computer-vision and predictive-maintenance models for sugar, distillery, and power plant contexts. Pilot work running with a multi-factory sugar federation. Talk to us if you have a use case worth exploring.

Discuss a pilot →

Industries served

Built for process industries.

Every industry has its own automation grammar. We've spent the last twelve years learning ours.

All industries →

Sugar Mills

VFD on mills, PLC sequencing for centrifugals, SCADA for season-long traceability.

Distilleries

Fermentation control, distillation column automation, ETP and molasses handling.

Power Plants

BOP automation, VFD for auxiliaries, SCADA integration with grid-side monitoring.

Food Processing

Recipe management, batching, CIP sequencing, traceability for FSSAI/HACCP audits.

Water Treatment

STP, ETP, and WTP automation, dosing controls, remote monitoring of distributed assets.

Chemical

Hazardous-area instrumentation, batch reactor control, safety interlocks.

Manufacturing

Discrete and process line automation — machine-level PLC to MES-grade visibility.

Why XPLOCC

Why teams choose XPLOCC.

Plants don't need vendors. Brands don't need agencies. Both need engineering partners who pick up the phone when something stops. We've built XPLOCC around four principles — equally true on the plant floor and in the apps that watch it.

About XPLOCC →

01 / 04

Engineering depth, not reselling.

Every project — PLC commissioning, app build, cloud migration — is delivered by engineers on our payroll. No sub-contracted work, no "we'll find someone." Automation across Siemens, Allen-Bradley, ABB, Schneider, Mitsubishi, Delta, Danfoss. Software across React, Node, Kotlin, Swift, AWS, Azure.
02 / 04

Proof in the field, not in slides.

We've automated 25 plants across 2 states — sugar mills, distilleries, power plants, food and chemical lines. We've shipped dashboards, apps, and IoT products that those same plants use every day. Walk into any of them and what we built is still running.
03 / 04

Plant floor and cloud, one team.

When the project needs a PLC retrofit and a customer-facing app, we don’t hand you off to two vendors. Same studio, same engineering culture, one accountability line. The dashboards above the floor are built by people who’ve commissioned the controls below it.
04 / 04

AMC that's a service, not a line item.

Defined response SLAs, on-site visits, remote diagnostics — for automation systems and for the software we ship alongside. Most of our AMC clients have been with us for 5+ seasons.

Recent work

Selected projects.

A small slice of what we've engineered. Each one is a real plant, real engineering, real outcomes.

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Sugar Drives & Power

VFD retrofit on cane preparation — North UP sugar mill

2024 Uttar Pradesh

↓ 14% energy on cane carrier drives

↓ 38% unscheduled stoppages during season

Payback achieved within 9 months

Distillery Control & Automation

Fermentation & distillation SCADA — Maharashtra distillery

2024 Maharashtra

Batch traceability records online from Day 1

SCADA commissioned within 24-hour downtime window

Excise-audit-ready electronic batch logs

Power Instrumentation & IoT

BOP instrumentation upgrade — captive power plant

2023 Gujarat

Real-time auxiliary parameter visibility for operators

↓ 22% unplanned trips in the following 12 months

Remote monitoring dashboard for plant manager

How we engage

Site survey to AMC, in four steps.

01 / 04

Site Survey

We visit, walk the line, and document scope — at our cost, before any commitment.

02 / 04

Engineering & Design

Detailed engineering: I/O list, BOM, panel GA, logic architecture, P&ID review.

03 / 04

Commissioning

Panel build, on-site installation, loop checks, operator training. Acceptance over invoice.

04 / 04

AMC & Support

Defined SLAs, periodic visits, remote diagnostics. We stay on the line.

Engineering depth
from plant floor to cloud.